ETOPS flight ops
Flights over the Atlantic, the Indian Ocean, or deserts were not always feasible with twin-engine aircraft. However, times change, and for four decades, the concept of ETOPS flights has been evolving to make flying safer than ever before
ETOPS flight ops
Reading time: ~6-7 minutes
ETOPS (Extended-range Twin-engine Operational Performance Standards) are regulatory norms that allow twin-engine airplanes to fly routes that may be a certain flight time away from the nearest suitable airport.

These standards were developed to ensure flight safety over remote regions such as oceans, deserts, or ice caps. ETOPS enables the use of shorter and more economical routes, reducing fuel consumption and flight time.
Article content
Chapter 1
Chapter 2
Chapter 3
Chapter 1. History and features of ETOPS flights
The history of ETOPS began in the 1980s when the FAA decided to allow twin-engine airplanes to fly routes that exceeded the standard flight restrictions of 60 minutes from the nearest airport.

Over time, as the reliability of engines and aircraft systems improved, the limits of ETOPS were expanded, reaching 120, 180, and in some cases even 240 minutes of flight time from the nearest airport. Airlines began to use more efficient and reliable twin-engine airplanes for long-haul flights.
Previously, international flights were primarily operated by four-engine airplanes. ETOPS changed the game, allowing twin-engine aircraft like the Boeing 777 or Airbus A330 to safely perform transcontinental and transoceanic flights.

Essential historic dates
  • The '60-Minute Rule'
    In the 1980s, the emergence of twin-engine A319s, A300-600s, and B767s with more modern engines rendered the '60-minute rule' obsolete and unsuitable for evolving flights
    1980
  • ICAO changes
    The ICAO formed a group that implemented changes in Annex 6 related to the operation of ETOPS flights
    1984
  • FAA changes
    The FAA published the first ETOPS flight rules for two companies: SIA and TWA, followed by the release of the first paragraph 120-42 regarding ETOPS flights

    1985
  • FAA additions
    The FAA issued AC 120-42A, supplementing the existing rules, and then all other regulators based on this addition implemented ETOPS flights in their jurisdictions
    1988
  • Global Spread
    The FAA cemented the ETOPS flight rules in all FARs, thereby improving the operation of aircraft for all carriers worldwide

    2007
A distinctive feature of ETOPS is that it requires airlines to strictly adhere to maintenance procedures and readiness for emergency situations, especially for flights over water where landing options are limited.

For example, crossing the Atlantic or Pacific Oceans, airplanes must meet stricter ETOPS requirements to ensure safety in case of emergencies.
Chapter 2. Diving into the details of ETOPS
To conduct ETOPS flights, airlines and their aircraft must meet a series of stringent requirements. These include specialized crew training, specific emergency equipment, communication and navigation systems, as well as requirements for aircraft maintenance and checks.

These measures are aimed at ensuring flight safety in the event of one engine failure or other issues far from suitable airports.
ETOPS flights must be authorized by:

  1. the aircraft manufacturer;
  2. the aircraft operator;
  3. the state civil aviation authority.

When applying for permission to conduct such flights, operators must explain the need for these flights and their intended destinations (this may seem obvious, but if we're talking about flights over desert or uninhabited areas, this requires clarification).

Once authorized, the aircraft is marked with a special ETOPS sign on the fuselage. The aircraft specification may include the following options:
1
ETOPS LAND
for flights over desert or uninhabited areas
2
ETOPS WATER
for flights over water surfaces
3
NON-ETOPS
or downgraded for aircraft not approved for ETOPS flights
ETOPS Certification

To obtain ETOPS certification, airlines and their aircraft must meet a number of strict criteria. These include:
  1. Technical Maintenance and Reliability: The aircraft must have a proven record of reliability and regular technical maintenance. This includes engines, safety systems, communication, and navigation.
  2. Crew Training: Pilots and flight attendants must undergo specialized ETOPS training, covering emergency procedures, engine failure actions, and other non-standard scenarios.
  3. Safety Systems and Equipment: Aircraft operating ETOPS flights must be equipped with additional safety equipment, including extra communication and navigation systems, smoke detection, fire suppression, and other safety systems.
  4. Flight Planning: Flight planning must comply with ETOPS requirements, including selecting routes considering the availability of alternative airports and calculating fuel reserves.
Meeting these requirements ensures that even in the event of a critical emergency situation, the aircraft can safely fly to the nearest airport.
Important ETOPS Definitions

Given the strict compliance criteria of ETOPS, it is crucial to highlight the most important aspects in planning and conducting flights. For instance, in selecting alternate airports, two terms are used as guidelines: suitable and adequate airports.
Adequate Airport for ETOPS purposes is an airport that meets the requirements for an aircraft to land at its anticipated landing weight
Conditions for choosing an Adequate Airport include:

  • Availability (no restrictions on service due to NOTAM, and the airport is open during the expected flight time);
  • Permission for flight over the airport and landing there;
  • Availability of ground services (ATC, meteorological, etc.);
  • Availability of navigational aids, such as ILS, VOR, NDB, for an instrument approach (at least one must be available);
  • Firefighting services (RFF) at least ICAO Category 4, and if located outside the airport, within 30 minutes' reach from notification;
  • Availability of technical and ground services, as well as catering (including refueling);
  • Capability to accommodate and service passengers.
Suitable Airport is such an Adequate Airport where weather requirements regarding visibility and cloud base are met throughout the expected period of operation.
Operational Period = within one hour before and one hour after the expected time of arrival (ETA).
En-Route Alternate Airport is an airport that allows for a safe landing after deviation from the flight route (ETOPS en-route alternate). Such airports are included in the OFP, and the crew is obliged to check their availability before commencing the flight in the ETOPS segment.
What other requirements must be met?

  • The forecast of crosswind strength must also meet the aircraft's takeoff and landing performance limitations throughout the operational period, as well as runway surface conditions. NOTAMs and SNOWTAMs must also ensure landing requirements when choosing it as an alternate.
  • The maximum Diversion Time is the time required to reach any Adequate Airport beyond a distance exceeding one hour of flight. It can be up to 120 minutes, depending on the authorization granted to the carrier and the aircraft.

For ETOPS flights, the speed and distance set by the operator necessary for flight on one engine to an alternate airport are determined. For instance, for a Boeing 737-800, this speed is 280 knots, or 0.76M, implying that the speed is between the minimum clean wing flight speed (VFE) and the maximum flight speed (VMO/MMO).

Selecting this speed is necessary both for ensuring the established range and for calculating the critical fuel scenario.
Key Points in ETOPS Flight Segment

ETOPS Entry Point (EEP) - a point on the flight route no more than one hour of single-engine flight time from a selected alternate airport.

ETOPS Exit Point (EXP) - the exit point from the ETOPS segment.

ETOPS Segment - a segment of the route located between EEP (ETOPS Entry Point) and EXP (ETOPS Exit Point).

Equal Time Point (ETP) - a point on the ETOPS route that is equidistant from EEP and EXP when deciding to divert to an en-route alternate airport. This means the flight time to the nearest alternates is equal.

This point is determined by the flight plan (OFP), and there may be several such points throughout the flight.

When calculating the flight plan, it must be indicated that the flight consists of ETOPS segments. There may also be several such segments. However, the OFP must contain a line about the time applied to ETOPS flight (90 or 120 minutes).
What are the requirements for the aircraft?

ETOPS Configuration - requirements for the technical condition of the aircraft, including special MEL (Minimum Equipment List) limitations, ground service, and crew actions during pre-flight preparation and in flight.

The operator must provide requirements for the aircraft configuration in any convenient form, indicating the systems whose presence and functioning are necessary before starting a flight in the ETOPS segment.

In the MEL list of permissible defects, the following remarks are mandatory:
  • For ER operations, or
  • Except for ER operations.

The crew, during pre-flight checks, ensures that the aircraft is ready, including checking the amount of oil and its consumption in flight, the normal operation of the fuel system, operation of the auxiliary power unit (APU), and checks the fire extinguishing and detection systems.
Crew Requirements

Before performing the flight, all crew members must have the corresponding approval for ETOPS flight, issued after completing the appropriate ground and simulator training.

In flight, the crew performs the prescribed procedure upon entering the ETOPS segment, which may differ depending on the operator, but at a minimum (mandatory), checks the operability and subsequent activation of the APU generator throughout the flight in the ETOPS segment. Otherwise, entry into the zone is prohibited.

The crew before the flight must ensure that the OFP reflects and complies with the following requirements:
  • Alternate airports along the route, meeting the ETOPS requirements, are specified;
  • Additional fuel required for APU operation in flight is added;
  • The flight plan contains EEP, ETP, and EXP points;
  • The flight plan meets the 90/120-minute rule requirements for ETOPS;
  • The flight plan includes a calculation of the critical fuel scenario.
Conclusion
Today, ETOPS flights have become the norm for many international airlines. They have significantly increased efficiency and reduced the cost of international air transport. Statistics show that most transoceanic and many transcontinental flights are now conducted using ETOPS standards, ensuring safety and comfort for passengers on these routes.
Name of article: ETOPS flights
Release date: 12/28/2023
Acrticle author: Georgii Kurbatskii
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